CIRKIT DESIGNER SCHEMATIC CAD · B&W
🚀 Hire on Contra ← Portfolio
DWG NO: EL-RP4-001  |  SMARTMILL GUARDIAN PREDICTIVE MAINTENANCE SYSTEM
SHEET 1 OF 3  |  REV: 2.1  |  FORMAT: ANSI B / TABLOID
DCBA DCBA 12345 12345 U1: RASPBERRY PI 4B BCM2711 QUAD-CORE CORTEX-A72 @ 1.8GHz P24 GPIO8 / SPI0_CE0# P21 GPIO9 / SPI0_MISO P19 GPIO10 / SPI0_MOSI P23 GPIO11 / SPI0_SCLK P22 GPIO25 / ACCEL_INT1 P3 GPIO2 / I2C1_SDA P5 GPIO3 / I2C1_SCL P7 GPIO4 / RTC_1HZ_SQW P8 GPIO14 / UART0_TXD P10 GPIO15 / UART0_RXD P12 GPIO18 / RS485_DIR_EN P11 GPIO17 / RL1_SPINDLE# P13 GPIO27 / RL2_COOLANT# P15 GPIO22 / RL3_ALARM# P29 GPIO5 / RL4_ESTOP# P2, P4 +5V_IN (USB-C / PIN) P1, P17 +3V3_OUT (MAX 500mA) P6, P9, P14 GND (SIGNAL / SHIELD) GIGABIT ETH AWS IoT / MQTT U2: ADXL345 3-AXIS ACCEL (SPI MODE) CS# 1 SDO / MISO 7 SDA / MOSI 6 SCL / SCLK 4 INT1 (FFT READY) 8 VS / VDDIO 9,14 GND 2,5 C1 100nF U3: MLX90614 IR TEMP · ADDR: 0x5A SDA 2 SCL 1 VDD (3.3V) VSS (GND) R1 4.7k R2 4.7k +3.3V U4: MAX485CSA MODBUS RTU TRANSCEIVER DI (TX DATA) 4 RO (RX DATA) 1 DE (TX EN) 3 RE# (RX EN) 2 A (DATA+) 6 B (DATA-) 7 RT 120Ω TB1-A → SIEMENS S7 PLC TB1-B → SIEMENS S7 PLC K1..K4: SAFETY SHUTDOWN RELAYS OPTO-ISOLATED 250VAC/10A DRY CONTACTS K1: SPINDLE STOP OPTO: PC817 + COIL 5V + DIODE 1N4007 IN1 COM NC (SPINDLE ENABLE) NO (TRIP ALARM) K2: COOLANT SOLENOID OVERHEAT TRIP INTERLOCK IN2 COM NC (VALVE OPEN) NO K3: SHOP FLOOR STROBE / HORN 24V INDUSTRIAL BEACON IN3 COM NC NO (STROBE ON) K4: PLC FEED HOLD (DI 0.5) INSTANT AXIS MOTION INHIBIT IN4 COM NC (MOTION PERMIT) NO PSU1: INDUSTRIAL POWER TREE DIN RAIL MEAN WELL HDR-15-5 (24VDC → 5VDC) TB_PWR1: +24VDC IN (CABINET BUS) TB_PWR2: 0V (CABINET RETURN) HDR-15-5 5V / 2.4A REG U6: AMS1117 +3.3V SENSOR RAIL +5.0V MAIN NET: SPI0_CE0 ORGANIZATION / CLIENT REPO MADHAV EMBEDDED LABS · CONTRA PORTFOLIO PROJECT TITLE / SYSTEM SMARTMILL GUARDIAN (RPI 4B + MODBUS) DOCUMENT NO. SCH-IND-2026-RP4-01 DESIGN STANDARD IEEE 315 / IEC 60617 REV 2.1 DATE 2026-10-04 ENGINEER MADHAVA H S (EMBEDDED C)

SHEET 1: SMARTMILL GUARDIAN NETLIST & BUS TOPOLOGY CIRKIT DESIGNER COMPLIANT

Net Identifier Source Pin Destination Pin Type / Bus Protocol Routing Constraint
SPI0_SCLKU1.P23 (GPIO11)U2.4 (SCLK)SPI Bus (5MHz)Length match ±25mil
SPI0_MOSIU1.P19 (GPIO10)U2.6 (SDA/SDI)SPI Data OutDirect trace, ground guard
SPI0_MISOU2.7 (SDO)U1.P21 (GPIO9)SPI Data InDirect trace, low capacitance
SPI0_CE0#U1.P24 (GPIO8)U2.1 (CS#)Chip Select (Active Low)Pull-up 10k to 3.3V
ACCEL_INT1U2.8 (INT1)U1.P22 (GPIO25)Hardware InterruptEdge trigger <50ns
I2C1_SDAU1.P3 (GPIO2)U3.2 (SDA), U5.SDAI2C Open-Drain (400kHz)4.7kΩ Pull-up to 3.3V
I2C1_SCLU1.P5 (GPIO3)U3.1 (SCL), U5.SCLI2C Clock4.7kΩ Pull-up to 3.3V
UART0_TXDU1.P8 (GPIO14)U4.4 (DI)Asynchronous Serial9600..115200 Baud
UART0_RXDU4.1 (RO)U1.P10 (GPIO15)Asynchronous SerialDirect
RS485_A_D+U4.6 (A)TB1-A (SIEMENS PLC)Differential RS-485120Ω Differential pair
RS485_B_D-U4.7 (B)TB1-B (SIEMENS PLC)Differential RS-485120Ω Differential pair
RL1_SAFETYU1.P11 (GPIO17)K1.IN1 (OPTO)Opto-isolated Current SinkCat-3 / SIL-2 shutdown

DESIGN VERIFICATION ERC: 0 ERRORS

  • ✓ Monochrome Printing: High-contrast black on white vector lines compliant with IEEE-315 drafting standard.
  • ✓ Electrical Rule Check (ERC): All IC pin types (power, input, output, open-drain) validated with proper terminations.
  • ✓ Industrial Isolation: Optocoupler barrier (2.5kV RMS) between MCU logic ground and 250VAC/24V power circuits.
  • ✓ ESD / Transient Clamping: TVS diodes on Modbus lines and power rails (SMBJ5.0A).
CONTRA CLIENT READY:
This drawing can be directly exported as vector PDF or printed at 300 DPI for inclusion in project proposals and factory acceptance test (FAT) documentation.